induction hardening equipment Introduction and main characteristics

Series resonant medium frequency induction hardening equipment to be used, namely voltage resonant frequency tracking.induction heat treatment Therefore high efficiency, high power factor. So there is a significant saving effect, electric heating rods 341 degrees per ton of feed. Medium frequency induction hardening equipment level before uncontrollable full-bridge rectifier, does not cause distortion of the waveform in the rectifier section, not related clipping off the corner,induction heating equipment and with a large capacitor filter, so a small number of small interfering harmonics on the grid.
1 simple production operations, access to materials and flexible, high degree of automation, enabling on-line production;
2 workpiece heating speed, less oxidation and decarbonization, high efficiency, good quality forgings;
3 workpiece heating length, speed, temperature, etc. can be precisely controlled, the workpiece is heated evenly, small core table temperature, high control accuracy;. Sensors according to customer requirements elaborate; comprehensive energy-optimized design,heat treatment equipment low energy consumption, high efficiency, lower than the coal production cost, induction hardening equipment to meet environmental requirements, less pollution, while also reducing labor intensity.

Common Induction hardening machines type

External quenching series: all kinds of shafts, rods, tubes, round components (such as bearings, valves, etc.) whole or partial cylindrical surface hardening.
Inner circle quenching series:induction melting furnace china all kinds of pipe, the inner circle of the mechanical parts of whole or partial quenching, such as cylinder, sleeve, etc.
End face, flat quench series: on the end face, flat parts of the mechanical parts of the whole or partial quenching.
Shaped parts quenching series: for a face shaped parts of whole or partial quenching.
 Large parts quenching Series: The bulky,induction heating equipment heavy quality large parts of whole or partial quenching, such as marine gear, dam sluice Road, rail, pipeline and other large-scale.
Mold surface hardening Series: mold surface induction hardening machine is a cover for large car

induction hardening machine performance characteristics

Without heating the whole of the workpiece can be selectively heated locally, and therefore less power consumption, small deformation of the workpiece. High-frequency hardening machine by adjusting the operating frequency and power, regulate the surface hardened layer as needed. So that the hardened layer of fine martensite, hardness,Induction heating equipment suppliers strength and toughness are high. induction lower workpiece, hard surface layer hardening machine after the heat treatment by induction heating toughness thicker region, preferably having an internal compressive stress, the fatigue resistance of the workpiece and the breaking capacity is higher.
induction hardening machine heating speed, can in a very short time to achieve the desired temperature of the workpiece, or even less than 1 second. So that the surface of the workpiece are less oxidation and decarburization, the majority of the workpiece are not required gas. Easy to install on the production line, easy to implement mechanization and automation, ease of management, can effectively reduce the transportation, saving manpower, improve production efficiency. induction hardening machine easy to use, easy to operate, they can always turn or stop. And without preheating,induction heat treatment energy utilization, energy saving and environmental protection, safe, reliable, good working conditions of workers, state advocates.
Manual operation can also be semi-automatic and fully automatic operation; to work long hours even following can also use namely to stop the random use. Conducive to the low-powered equipment used in the preferential tariff period.

induction hardening machine performance characteristics

Without heating the whole of the workpiece can be selectively heated locally, and therefore less power consumption,induction heating generator small deformation of the workpiece , High-frequency hardening machine by adjusting the operating frequency and power, regulate the surface hardened layer as needed. So that the hardened layer of fine martensite, hardness, strength and toughness are high. After induction heating the workpiece by the heat, there is a thick layer of the lower surface of the toughness of the hard region, preferably having an internal compressive stress, the fatigue resistance of the workpiece and the breaking capacity is higher.
induction hardening machine heating speed, can in a very short time to achieve the desired temperature of the workpiece, or even less than 1 second. So that the workpiece surface oxidation and decarbonization are lighter, most artifacts without gas protection, easy to install on the production line, easy to implement mechanization and automation,induction melting furnace china ease of management, can effectively reduce the transportation, saving manpower, improve production efficiency, induction hardening machine easy to use, easy to operate, they can always turn or stop. And without preheating. High energy efficiency, environmental protection and energy saving, safe, reliable, good working conditions of workers, state advocates.
induction hardening machine can be manually operated, semi-automatic and fully automatic operation can be; to work long hours even following can also use namely to stop the random use. Conducive to the low-powered equipment used in the tariff concession period, the use of a machine,induction heating equipment high frequency quenching machine to complete hardening, annealing, tempering, normalizing, quenching and other heat treatment process, but also to complete the welding, melting, hot assembly, heat demolition and diathermy forming work.

IF Induction hardening machines equipment Main features

Series resonant IF Induction hardening machines used, namely voltage resonant frequency tracking. Therefore high efficiency, high power factor. So there is a significant saving effect,induction heating equipment manufacturerselectric heating rods 341 degrees per ton of feed. Medium frequency induction hardening equipment level before uncontrollable full-bridge rectifier, does not cause distortion of the waveform in the rectifier section, not related clipping off the corner, and with a large capacitor filter, so a small number of small interfering harmonics on the grid.
1 simple production operations, access to materials and flexible, high degree of automation, enabling on-line production; workpiece heating speed, less oxidation and decarbonization, high efficiency, good quality forgings; workpiece heating length, speed, temperature, etc.Induction soldering equipmentcan be precisely controlled; workpiece heating uniformity, small temperature difference between the core tables, high control accuracy; sensors according to customer requirements elaborate; comprehensive energy-saving optimization design, low energy consumption, high efficiency, low production costs than coal; environmental compliance, pollution, while also reduces the labor intensity.

Introduction and principles of induction hardening machine

Introduction and principles of induction hardening machine
This method is only induction hardening machine for strengthening a surface of a workpiece depth, while maintaining a substantially central portion of the microstructure and properties before treatment, and thus obtain high strength, high wear resistance and high toughness synthesis. Because of local heating, it is possible to significantly reduce the deformation hardening, lowering energy consumption reduction. It is because of these characteristics with high-frequency hardening, which in the machining industry widely adopted.
Aluminum Melt furnace is based on the aluminum smelting process and the development of a new energy-efficient aluminum melting furnace, mainly used for melting and holding of aluminum ingots, which can satisfy the aluminum smelting process. Aluminum Melt furnace by melting furnaces, crucibles, heating elements, lid lifting mechanism, automatic temperature control system and other electrical components. Housing made of steel and steel plate welded into a cylindrical shape. The front end of the lower portion of the furnace body has a hole for the formation of the crucible due to corrosion, oxidation of the crack drips case, can melt in the crucible furnace body through which the flow to the furnace will not be damaged so that the studio.

Advantages and types of induction hardening machine

advantages of induction hardening machine
1, using IGBT modules, energy saving: 30% compared with tube-type power, saving more than 20% of SCR frequency;
2, stable performance: complete protective measures, no worries;
3, the heating speed: induction heating, no oxide layer, deformation;
4, small: The split structure, light weight, convenient installation;
5, environmental protection: no pollution, noise and dust;
6, adaptable: to heat a variety of artifacts;
7, the temperature and heating time can be precisely controlled, high processing quality.
8, easy to install, easy to operate.
induction hardening machine types
Modern induction hardening machine more power than conventional hardening machine, energy efficient, environmentally friendly. Can be divided into the following categories:
1 high frequency induction hardening machine gears should be heated: This species is dedicated to all kinds of gear quenching, through this process, so that the gear is more durable and wear-resistant.
2-axis high-frequency induction heating quenching machine: This species is dedicated to a variety of surface hardening shaft, the shaft will increase the surface hardness, wear-resistant and durable.
3 high-frequency induction heating machine quenching machine: This species is dedicated to a single quenching, quenching rail track, rail flat rail quenching quenching.